clay kneading machine/ clay mixing kneader / sigma mixer
200L hydraulic tilt z arm machine with vacuum/jacket heating kneader
Multi-Function Vacuum Kneader Machine
In the past, plasticine manufacturers need different dough mixer for different material’s production. When they were intended to expand the range of product varieties, they need to buy another mixer which they thought it’s not so economical.
In a view of this fact, we have researched and developed a new dough kneader that can be used for various Plasticine products’ manufacturing. Besides, it’s suitable to other industry too.
clay kneading machine/ clay mixing kneader / sigma mixer Applications
Kneader is widely used in high viscosity and high elastic-plastic material such as chewing gum, bubble gum, toothpaste, plastic, rubber, silicone rubber, dyes, pigments, inks, food gum base, pharmaceutical agents, architectural coatings, carbon, fiber, high viscosity sealant, neutral glass glue, aluminum silver paste, Pulp, cellulose, battery paste, silicone resin, cosmetics, neutral or acid glass cement, paper pulp, medicine, resin, plasticine, BMC/CMC and others industries.
|
Model |
Vacuum Kneader |
|
Full volume |
200L |
|
Brim trough size(L*W*H) |
650*650*600mm |
|
Trough material |
Inner shell: Stainless steel#304 & 8 mm steel plate |
|
Jacket: Carbon steel Q235 coated with heat resistant paint & 6 mm steel plate |
|
|
Outer shell: Stainless steel & 1 mm steel plate |
|
|
Heating method |
Electric heating |
|
Agitator shape |
Sigma type |
|
Agitator quantity |
2 |
|
Agitator rotating direction |
Opposite direction |
|
Agitator Rev |
45/33rpm |
|
Radial clearance between agitator and hopper inner surface |
2±0.5mm |
|
Axial clearance between agitator and hopper wallboard |
1.5±0.5mm |
|
Discharge way |
Hydraulic tilt |
|
Main motor power |
11KW |
|
Overall size(L*W*H) |
2100*1250*1350mm |
Vacuum kneader preparation before operation
1. Check whether the fasteners are loose, whether the steam pipeline is leaking, and whether the circuit and electrical equipment are safe. The electric heating type kneader must have a grounding device.
2. Clean the kneading chamber before the test machine. Do 10-15 minutes of dry run, confirm that the machine is running normally, and then put it into production. Generally, the gears (including the reducer) of the new machine are noisy when they are used in the initial stage, and they will naturally decrease after some time.
3. After the machine is installed, first clean, decontaminate and wipe the anti-rust grease. Check each lubricating point and inject lubricating oil (grease).
4. Check the tension of the V-belt before driving, and move the motor to an appropriate position by adjusting the bolt.
5. When steam is used for heating, a safety valve and a pressure gauge should be installed at the steam inlet pipe, and the steam pressure must not exceed the working pressure requirement of the mixing tank indicated on the label.
6. The use of inversion should be reduced when kneading with the paddle.
Precautions for vacuum kneader
1. When stirring, the lid should be covered and the bolts should be tightened. The shaft end is equipped with an adjustable sealing sleeve, which can be adjusted when the material is leaking. Do not put your hands on the cylinder mouth when the cylinder head is lowered to avoid crushing your fingers.
2. Pay attention to the rotation range of the cylinder when lifting and lowering the cylinder of the vacuum kneader, so as not to hurt the human body. Stirring should be stopped when discharging.
3. If any abnormal phenomenon is found when the vacuum kneader is working, it should be stopped immediately, and measures should be taken to eliminate the fault. It is strictly forbidden for the machine to work under abnormal conditions.
4. The vacuum kneader adopts electric heating, steam, oil heating, water cooling, and other methods for temperature adjustment, and adopts hydraulic cylinder turning and covers the opening. The discharge methods include hydraulic pressure, cylinder dumping, ball valve discharge, screw extrusion, etc.