Horizontal Dry Powder Blender

Horizontal Dry Powder BlenderHorizontal Dry Powder Blender : Ribbon Blender comprises of a U-shaped horizontal trough and a specially designed Double Helical Ribbon Agitator rotating within. Ribbon Blenders are based on a proven agitator construction that provides a triple mixing action ensuring fast, efficient blending. The dimensions and configuration of the ribbons are carefully balanced to provide a movement of material within the container that avoids dead spots and gives rapid product discharge.

An alternate design is the paddle agitator. The paddles are positioned to move the material in opposing lateral directions as well as radially. The paddle design is generally employed where friable materials are being blended, and when batches as small as 15% of the total capacity are going to be mixed in the blender.

Horizontal Dry Powder Blender Design Highlights

The outer ribbon displaces the material from the ends to the center while the inner ribbon moves the material from the center to the ends. This counter-current action results in homogeneous blending.

The ribbons rotate at approximately 70 – 100 meters per minute and move the material both radially and laterally to ensure thorough blends in short cycle times.

Triple Mixing Action – The Key to Fast, Efficient Blending

As the agitator rotates, the material is tumbled and carried radially around the inside of the blender.

The pitch of the outer ribbon moves the material toward the discharge opening.

The inner ribbon which has an opposing pitch moves the material away from the discharge opening

Horizontal Dry Powder Blender- Applications

Food & Ingredients
Infant formula, cocoa mix, instant salad dressing, cake mixes, seasonings, flavorings, gelatin … the list of food material in which our blender can speed up mix times and provide consistent uniformity, goes on and on. All models can be outfitted with cleaning nozzles to aid in batch changes. A variety of feed and discharge arrangements are possible to tailor to your needs.

Our blenders provide the required uniformity in shorter times which means less dusting and breakage of the ingredients that can cause gastric ulcers in the animals, and bridging of downstream handling equipment. Additionally, by using scrapers or drop bottom discharge, the amount of material left over between batches is minimized, reducing the opportunity for bacterial growth.

Slurries The action within ribbon blenders is vigorous enough to homogeneously distribute liquid slurries. Special high speed intensifiers can be added to the bottom to help break lumps that may be present. Proper shaft seal design is critical for handling liquids. Shaft seal choices include: mechanical, packing glands and double mechanical.

Materials commonly blended in the Horizontal Dry Powder Blender are as follows:

  • Abrasives
  • Engineered plastic resins
  • Pesticides and herbicides
  • Animal feeds
  • Epoxy resins
  • Pet foods
  • Bakery premixes
  • Eye shadow
  • Pharmaceuticals
  • Bird seeds
  • Face powders
  • Pigments Cake mixes
  • Fertilizers
  • Plastic powders
  • Carbon black
  • Fire retardants
  • Polyethylene
  • Chemicals
  • Gypsum
  • PVC compounding
  • Cleaning compounds
  • Instant breakfast cereals
  • Spice blends
  • Dietary supplements
  • Instant drink blends
  • Talcum powders
  • Dried food products
  • Laundry detergents

 

*Specification can be changed as per customers requirements

Ribbon blender technical specification

Model Working capacity
liters
Total
Capacity/ liters
OUTPUT
RPM
Total HP required
APPROX
RB – 200 200 ltrs 300 ltrs 40-65 2 to 3   HP
RB – 300 300 ltrs 400 ltrs 40-65 3 to 5  HP
RB – 500 500 ltrs 750 ltrs 30-45 5 to 7.5  HP
RB – 1000 1000 ltrs 1500 ltrs 30-40 7.5 to 10  HP
RB – 1500 1500 ltrs 2000 ltrs 30-45 10 to 20  HP
RB – 2000 2000 ltrs 2500 ltrs 30-45 15 to 30  HP
RB – 2500 2500 ltrs 3000 ltrs 30-45 20 to 30 HP
RB – 3000 3000 ltrs 3500 ltrs 25-30 20 to 30 HP
RB – 4000 4000 LTR 5000 LTR 25-30 20 to 30 hp
RB – 5000 5000 LTR 6000 LTR 25-30 30 TO 40 HP
RB – 10000 10000 LTR 12500 LTR 20-30 40 TO 50 HP