Liquid Syrup Manufacturing Plant

Liquid Syrup Manufacturing Plant

Prism has been designed & manufacturing preparation vessels and has consolidated a process knowledge concerning sterile injectable solution, dispersions, ophthalmic products, syrup and suppositories.

PREPARATION VESSELS & TANK:

• Extremely hygienic processing.
• Least manual handling.
• Design compliance with cGMP
• Capacity up to 10,000 Liter.
• Product Contact AISI 316L
• Atmospheric, Vacuum or Pressure Operation.
• Jacket for heating & cooling.
• Vessel Inside Pressure (-1 /+2 Bar
• Heating Jacket Pressure (-1 /+6 bar)
• Heating by steam or hot water circulation.
• Thermal Insulated.
• Mechanicals or Electro polishing of internal surface.
• Welded, flanged or hinged type cover
• Integrated Cleaning in Place-CIP.
• Sterilizing In Place-SIP as an Option.
• Portable execution on request.
• Validation protocols & Instrumentation celebration.

VARIABLE SPEED AGITATION:

• Agitator can be top or bottom driven or magnetically driven.
• Propeller type, Anchor type provided with High speed disperser or rotor-stator homogenizer.
• Single or double mechanical seal.

Fully automatic Liquid Syrup Manufacturing Plant consisting of

• Sugar Charging / Transfer System.
• Sugar Melting Vessel with mixing stirrer.
• Basket Filter & Transfer Pump.
• Syrup Manufacturing Vessel with stirrer.
• Inline Homogenizer.
• Zero Hold up Filter press.
• Storage Tank with stirrer
• Interconnecting pipeline.
• Transfer Pumps.
• Integrated automatic control panel.
• Working Platform.

TURN KEY PROCESS LINE:

• For production, filtration, transfer and storage solution.
• Pre reparation vessels.
• Inline homogenizer.
• Inter Connecting Pipe
• Solid or sugar Charging System.
• Working Platform.

Automation available, appropriate for the intended process function, including CIP and SIP

• Controls of all function by PLC Controls with HMI Touch screen.
• Level controls by means of capacitance probe or electronic load cells.
• Digital indication and controls of all process parameters for Process time, agitator speed, temperature, pressure & level.