Sigma Mixer, Extruders Sigma Kneader, Sigma Blender, Z Blade arm Sigma Blade Mixer Manufacturer, Exporter in India
Sigma Z Arm Mixer are engineered for the efficient mixing, kneading, and blending of solid and semi-solid materials. They cater to various applications, including dough, creams, slurries, and putties. With customizable designs, these mixers are suitable for diverse industries, from food processing to pharmaceuticals.
The Sigma Z Arm Mixer range offers a versatile solution for mixing, kneading, and blending solid and semi-solid materials across a variety of industries. These machines are particularly effective for handling materials like dough, powders, cream, paste, sludge, and slurries. The Sigma mixers are widely used in applications such as the preparation of finely milled wheat flour, bechamel sauce, polyester putty, glass putty, silicone, rubber, iron compounds, solvent adhesives, liquid soaps, detergents, and ceramic powders.
Descreption
Sigma Mixer, Extruders Sigma Kneader, Sigma Blender, Z Blade arm Sigma Blade Mixer
Sigma Z Arm Mixer are engineered for the efficient mixing, kneading, and blending of solid and semi-solid materials. They cater to various applications, including dough, creams, slurries, and putties. With customizable designs, these mixers are suitable for diverse industries, from food processing to pharmaceuticals.
Key Features:
- Versatile Applications: Ideal for mixing finely milled wheat flour, bechamel sauce, polyester putty, silicone, rubber, and more.
- Custom Designs: Available in different configurations, including heating/cooling jackets, extruder systems, die formation, and automatic tilting features.
- Capacity Range: From 10 litres (lab model) to 5000 litres (production models), with appropriate motor and gearbox options tailored to material characteristics.
- Material Variants: Food grade mixers are made from high-quality stainless steel, while industrial grade options are available in mild steel.
Types of Sigma Mixers:
- Sigma Mixer Kneader
- Sigma Mixer Extruder
- Z Blade Sigma Mixer
- Double Arm Sigma Mixer
- Food Grade Sigma Mixer
- Heavy Duty Sigma Mixer
- Bubble Gum Sigma Mixer
- Sigma Dough Mixer
- Liquid Soap Sigma Mixer
- Lab Sigma Mixer
Construction: The Sigma Mixer features a “W” shaped container constructed from either mild steel or stainless steel (304 or 316). It includes a jacket for heating or cooling and can be fitted with a vacuum cover. Mixing elements are designed to ensure thorough and uniform mixing through contra-rotating blades.
Drive Mechanism: The drive system comprises a TEFC motor, a reduction gearbox, and spur gears with machine-cut teeth, ensuring reliable operation and efficiency.
Applications: These mixers are particularly effective for high-viscosity materials, including:
- Adhesives
- Biscuit dough
- Rubber compounds
- Pharmaceuticals
- Food products
- Chemicals
- Pigments and dyes
Abster Sigma Mixers are designed for the effective mixing of highly viscous materials across various industries. Here are some key applications and commonly mixed products:
Industries and Materials:
- Chemicals
- Adhesives
- Paints
- Polymeric compounds
- Food and Confectionery
- Biscuit dough
- Chewing gum
- Marzipan
- Stiff pastes
- Pharmaceuticals
- Stiff pastes
- Compounded materials
- Plastics and Polymers
- Butyl rubber
- PVC coatings
- Moulding preparations
- Dyes and Pigments
- Printing inks
- Carbon pastes
- Rubber and Compounding
- Rubber compounds
- Viscous rubber solutions
- Ceramics and Refractories
- Ceramic materials
- Refractory compounds
- Battery and Coating
- Lead storage battery pastes
- Magnetic tape coatings
- Others
- Gaskets and gland packings
- Grinding wheel preparations
- Hot melts
- Solid propellants
- Sugar pastes
- Asafoetida mixes
Sigma Mixer Use Cases:
The Sigma Mixer excels in handling:
- Pasty and Sticky Materials: Ideal for doughs and similar products that require thorough mixing without overworking the material.
- Gritty Slurries: Effectively processes slurries with varying particle sizes and textures.
- High Viscosity Applications: Well-suited for products with viscosities beyond typical mixing capabilities.
Sigma Mixer Overview
A Sigma Mixer is a highly efficient machine widely used in industries where the mixing of thick and highly viscous materials is required. It is designed to process materials like silicones, rubber, sealants, clays, chewing gum, candies, bakery products, pharmaceuticals, inks/pigments, and more.
Key Features:
- Material Construction: The mixer is constructed from SUS 304, 316 stainless steel, or mild steel for corrosion resistance and durability.
- Discharge Methods: There are three discharge options:
- Tilting Discharge
- Screw Extruding Discharge
- Bottom Plate Discharge
- Heating Options:
- Electric Heating
- Water Heating
- Oil Heating
- Steam Heating
- Cooling Options:
- Water Cooling
- Jacket Cooling
- Vacuum System:
- Water-Ring Vacuum Pump or a Buffer Tank for optimal mixing under controlled pressure.
- Motor: The machine is equipped with an explosion-proof motor, making it suitable for use in hazardous environments.
- Control Panel: An independent control panel provides options for:
- Variable speed control
- Temperature control
- Discharge control
- Working Volume: The mixer is available in a wide range of capacities, from small experimental models with a 5-liter capacity up to large industrial units with up to 10,000-liter capacity.
- Mixing Blades: The mixing chamber contains two Z-shaped blades driven by the motor to mix and knead the product into a homogenous consistency.
Technical Parameters:
| Model | Total Volume (L) | Mixed Amount per Batch (L) | Rotation Speed (rpm) | Main Motor Power (kW) | Heating Power (kW) | Vacuum (MPa) |
| SM-5 | 5 | 1.5 – 3.5 | 42/34 | 0.75 – 1.5 | 2.4 | 0~ -0.096 |
| SM-10 | 10 | 3.0 – 7 | 42/34 | 1.1 – 3 | 2.4 | 0~ -0.096 |
| SM-100 | 100 | 30 – 70 | 37/21 | 5.5 – 11 | 6 | 0~ -0.096 |
| SM-300 | 300 | 90 – 210 | 37/22 | 7.5 – 30 | 12 | 0~ -0.096 |
| SM-500 | 500 | 150 – 350 | 37/23 | 15 – 37 | 18 | 0~ -0.096 |
| SM-1000 | 1000 | 300 – 700 | 37/26 | 22 – 90 | 30 | 0~ -0.096 |
| SM-1500 | 1500 | 450 – 1050 | 37/22 | 22 – 90 | 45 | 0~ -0.096 |
| SM-2000 | 2000 | 600 – 1400 | 30/21 | 30 – 110 | 54 | 0~ -0.096 |
| SM-3000 | 3000 | 900 – 2100 | 30/21 | 30 – 110 | 72 | 0~ -0.096 |
| SM-4000 | 4000 | 1200 – 2800 | 30/20 | 45 – 110 | 72 | 0~ -0.096 |
| SM-5000 | 5000 | 1500 – 3500 | 28/18 | 55 – 132 | 90 | 0~ -0.096 |